UV LED curing systems

AeroLED systems

• AeroLED is a high power system for full cure, printing, coating and converting applications up to 60cm wide; it is also compatible with GEW’s renowned ArcLED system. Using the same fan and ducting arrangement as the industry standard E2C, customers have total flexibility to switch between arc and LED curing on any station. No filters are required due to the high redundancy, making maintenance a breeze and an AeroLED retrofit more cost effective than ever before. Moreover any customers with GEW’s RHINO/RLT power supply platform can upgrade to LED within a matter of hours, by simply changing the cassettes and running a software upgrade.

• In an AeroLED system, air is extracted by a single centralised fan sited away from the press. There is no need for integrated fans or electronics in the individual lampheads, which eliminates the high pitched noise and risk of failure that these bring. AeroLED features the same LED chassis and core components as GEW’s LeoLED lamphead, for proven reliability. As with LeoLED, the lamphead has tough watertight seals to protect the LED modules from ingress and to make cleaning easy and safe. Every aspect of the design has been carefully considered to deliver robust performance and long-term reliability.

• AeroLED’s efficient optical design enables the lowest energy usage of all GEW products. This delivers energy savings of up to 70% when compared to a conventional UV arc system – you can find out your potential energy savings on our ROI calculator. In addition to offering greatly reduced operating costs, printers upgrading to LED are able to free up a significant level of mains capacity, which can then be used to install new machinery and subsequently increase production capability. Two AeroLED systems have a lower electrical supply requirement than just one conventional arc UV system.

LeoLED Cassette

GEW’s LeoLED Cassette has a unique concept: deliver more UV dose for your money than any other product available. Over 5 years of product development and the latest LED technology combine to transform the economics of UV LED curing. Fully water-cooled, LeoLED provides over 35% more dose and 40% higher irradiance than GEW’s previous LED models.

No other product on the market enables you to print faster, whilst the cassette is designed to interchange with every current arc lamp model in GEW’s range. This ArcLED concept gives ultimate flexibility on press, and is also the cheapest route to upgrade any existing GEW UV system to LED – only the LED cassette and the chiller are required.

Like all our UV products, LeoLED is powered by GEW’s RHINO power supply for ultimate reliability and controlled by RHINO Control which comes as standard with IoT remote monitoring. This allows our customers the flexibility to go ArcLED without having to invest in a whole new, independent system.

Also available in our ‘Standard’ 40 x 100mm profile, LeoLED Cassette is perfect for web machines and can be manufactured up to 170cm, in 25mm increments. Where required, GEW can use more than one lamphead in tandem to cure any width.

LeoLED Standard

GEW’s LeoLED Standard has a unique concept: deliver more UV dose for your money than any other product available. Over 5 years of product development & the latest LED technology combine to transform the economics of UV LED curing. Fully water-cooled, LeoLED provides over 35% more dose and 40% higher irradiance than GEW’s previous LED models.

LeoLED Standard is water-cooled with a compact 40x100mm profile while extensive customisation integration is available to ensure our system fits your press. Furthermore, the system has a large window which allows for maximum light extraction from the lamp and delivers maximum UV dosage to your substrate.

Like all our UV products, LeoLED is powered by GEW’s RHINO power supply which uniquely allows GEW customers the flexibility of ArcLED without having to invest in a new independent power system. It is also controlled by RHINO control which comes as standard with IoT remote monitoring for the fastest most effective service response in the industry.

Also available in a Cassette version, LeoLED Standard is perfect for sheetfed offset printing machines and can be manufactured from 15cm to 170cm, with multiple lampheads being used in tandem where greater curing widths are required.

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